Production consulting

Optimisation for your extrusion process.

PVC profile manufacturers are constantly competing with each other in terms of price and quality. In order to stand out from the competition, profile quality, scrap rates, plant efficiency and much more are playing an increasingly important role. With our extensive know-how on profile extrusion, we can actively support you and work together with you to optimise your production processes.

  1. Definition of objectives

  2. Data analysis

  3. Root cause analysis

  4. Solution approach

  5. Implementation

Do you have optimisation needs and require support in successfully implementing your changes?

By fully integrating your employees, we can support you in defining objectives and will accompany you in data collection and root cause analysis. With the knowledge thus gained, we strive to work with you in developing suitable solutions and, if desired, will accompany project implementation.

Production process

  • Extruder and tooling shutdown
  • Tooling removal
  • Tooling setup
  • Extruder and tooling start-up process
  • Production approval
  • Quality control (machine operator)
  • Troubleshooting
  • Documentation

Quality control

  • Standards in extrusion
  • Surface finish and profile functions
  • Physical profile inspection
  • Measures for tolerance violations
  • Quality approval
  • Inspection documents and forms
  • Material inspection 
  • Customer complaints management

Tooling maintenance

  • Profile and tooling analysis
  • Identification of root causes and actions to be taken
  • Repair procedures
  • Cleaning and polishing
  • Machinery
  • Production planning and preparation
  • Spare parts management

Extruder and downstream maintenance

  • Line availability
  • Maintenance planning
  • Machinery condition
  • Repair procedures
  • Spare parts management

Line and tooling efficiency

  • Production capacities
  • Production speeds
  • Scrap rates and error identification
  • Profile weight
  • Downtime frequencies
  • Recycling
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