Profile saw and/or cutter for cutting precision.
Caterpillar or belt haul-off for safe profile withdrawal.
For automatic and safe profile raising on the profile haul-off.
Keeps your profile in shape with SHAPE.MATIC.
Shines with an integrated LED status bar, GESS.TRONIC and a closed water circuit.
Connected extrusion line with formulation management.
Promotes exact geometry of the profile.
Extrusion 4.0 for your profile production:
DIGI.LINE by Exelliq enables digital extrusion with real-time optimisation.
Digitalisation must deliver measurable value. DIGI.LINE confirms this in the harsh production environment of extrusion. DIGI.LINE minimises material consumption and increases output. Additionally, it boosts consistency and production reliability in extrusion.
DIGI.LINE is the result of 4 decades of process experience from Exelliq – specifically the development, design, manufacture and tuning of more than 28,000 profile tools and 5,100 extrusion lines – giving you a competitive edge in extrusion.
- Centralised monitoring
- Ensures exact geometry of the profile
- Automatic control
- Automated and error-free reproduction
- Automated profile weight optimisation
- Reduction in profile costs
The new 15" DIGI.CONTROL connects the line components and centrally controls the entire extrusion process. For complete reproducibility and a fast start-up process, the recipes are stored with the set processing conditions and are available for future production. This ensures an automated and error-free reproduction of the process parameters in subsequent productions.
With FLOW.MATIC, the functional dimensions of the profile sections are ensured automatically, within seconds and permanently. FLOW.MATIC builds on proven FLOW.CONTROL technology from Exelliq. FLOW.MATIC measures the filling degree of the individual full profile sections and closes a control loop together with the die function. This results in highly consistent profile measurements – without the need for manual operation. The settings can be reproduced with DIGI.CONTROL at any time.
The DIGI.TANK system plays an important role in the connection of process parameters. With DIGI.TANK water level, water flow rate and vacuum settings can be controlled automatically. Backup and reproducibility of the process data are ensured in combination with DIGI.CONTROL. Automated control of the vacuum settings (for example in the case of nominal dimension deviations that are automatically detected by an in-line profile measurement) ensures the highest consistency of the geometry of the profile. Compared to conventional tank systems, a potential source of error can be reduced to a minimum.
DIGI.SCALE in conjunction with WEIGHT.MATIC enables fast and precise digital in-line profile weighing. This considerably reduces the profile weight and thus the profile costs. Trends in profile weight development can also be called up at any time using the permanent data recording of DIGI.CONTROL. Additionally, the Exelliq DIGI.SCALE is equipped with LED monitoring.